Background: Fermentation process development has been very important for efficient ethanol production. Improvement of ethanol production efficiency from sweet sorghum juice (SSJ) under normal gravity (NG, 160 g/L of sugar), high gravity (HG, 200 and 240 g/L of sugar) and very high gravity (VHG, 280 and 320 g/L of sugar) conditions by means of nutrient supplementation and alternative feeding regimes (batch and fed-batch systems) were investigated using a highly ethanol tolerant strain, Saccharomyces cerevisiae NP01.

Results: In the batch fermentations without yeast extract, the HG fermentation at 200 g/L of sugar showed the highest ethanol concentration (P_E, 90.0 g/L) and ethanol productivity (Q_E, 1.25 g/L·h). With yeast extract supplementation (9 g/L), the ethanol production efficiency increased at all sugar concentrations. The highest P_E (112.5 g/L) and Q_E (1.56 g/L·h) were observed with the VHG fermentation at 280 g/L of sugar. In the fed-batch fermentations, two feeding regimes, i.e. stepwise and continuous feedings, were studied at all sugar of 280 g/L. Continuous feeding gave better results with the highest P_E and Q_E of 112.9 g/L and 2.35 g/L·h, respectively, at a feeding time of 9 h and feeding rate of 40 g sugar/h. 

Conclusions: In the batch fermentation, nitrogen supplementation resulted in 4 to 32 g/L increases in ethanol production, depending on the initial sugar level in the SSJ. Under the VHG condition, with sufficient nitrogen, the fed‑batch fermentation with continuous feeding resulted in a similar P_E and increased Q_P by 51% compared to the batch fermentation.